Rail Coach Factory - Punjab
40401608 supply of design, development, manufacture, supply, installation, testing and commissioning of 25 kv ac 3 phase propulsion system and other equipments for ac memus as per rdso specification no. rdso/pe/spec/emu/0163 (rev.3) 2022 along with addendum/ 1 & 2. wherein one rake consists of 12 cars, i.e., three basic units (two end basic units, each comprising of 1dmc+3tcs and one middle basic unit comprising of 1ndmc + 3tcs).(dmc driving motor coach, ndmc non driving motor coach, tc trailer coach). one set comprising electrics for one basic unit comprising of 1dmc+3tcs/ 1ndmc+3tcs or as specified in schedule of requirement attached with the tender.design, development, manufacture, supply, installation, testing and commissioning of 25 kv ac 3 phase propulsion system and other equipments for ac memus as per rdso specification no. rdso/pe/spec/emu/0163 (rev.3) 2022 along with addendum/ 1 & 2. wherein one rake consists of 12 cars, i.e., three basic units (two end basic units, each comprising of 1dmc+3tcs and one middle basic unit comprising of 1ndmc + 3tcs).(dmc driving motor coach, ndmc non driving motor coach, tc trailer coach). one set comprising electrics for one basic unit comprising of 1dmc+3tcs/ 1ndmc+3tcs or as specified in schedule of requirement attached with the tender.,pneumatic system comprising of oil free main air compressor with inbuilt mpv/nrv & safety valve, assembled on mounting frame with 3 phase induction motor, filters and pressure switches, control & air dryer etc., as per clause 4.14.17 of rdso specification. (one set per basic unit), packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , parking brake equipment complete with control, associated valves & wiring etc. as per clause 4.12.8 of rdso specification (one set per basic unit)., packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , oil free main compressor with inbuilt mpv/nrv & safety valve with three phase induction motor including pressure switches, controls & air dryer etc., as per clause 4.14.17 of rdso specification. (spare item). packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , on board auxiliary converter, igbt/sic based, complete with cooling system and accessories for supply to auxiliary machines including motor compressor set, battery charging, lighting, etc. of 4 car unit with redundancy for extension of power supply as defined in clause 4.14.2 of rdso specification including termination crimping lugs, cable markers with heat shrinkable sleeves for power and control cables, with accessories such as equipment anchoring arrangement to coach body, equipment mounting and earthing hardware and accessories including auxiliary machines as required, as per clause 4.14.1 4.14.13 of rdso specification. (one set per basic unit), packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , inter coach jumper cable assembly complete as per clause no 4.17.4 of rdso specification, adopter plate/mounting bracket assembly for dmc nose cone, connectors and other accessories. (one set per 12 car rake) note: quantity includes 4 sets as spares packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , complete pre fabricated, pre wired shunting desk assembled with master cum brake controller, instrument panel with backlit instruments, necessary controls switchgear, terminal board and multipin plug/sockets for inter equipment connections in non driving motor coach, termination crimping lugs, cable marker with heat shrinkable sleeves for power and control cables, equipment mountings and earthing hardware and accessories as per clause no. 4.8.1 and 4.8.2 of rdso specification. (1set per ndmc), packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , vacuum circuit breaker (ac) with earthing switch, air dryer and ht door interlocks as per clause 4.13 of rdso specification. (one set per basic unit) note: quantity includes 10 sets as spares. packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , passenger information system comprising of single front led destination board in dmcs (head code) and communication system including 2 nos. of double side display units per coach for passenger area, loud speakers, gps antenna etc., as per clause no. 4.6.2 along with the modifications in sub clause 4.6.2 (i and x) & clause 4.6.2 (ii) vide addendum/ no. 1 and addendum/ no. 2 respectively of rdso specification, including termination crimping lugs, cable markers with heat shrinkable sleeves for power and control cables, equipment mounting and earthing hardware and accessories. (one set per 12 car rake). packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , provision of surveillance system including cctv cameras in all coaches with nvrs, front camera in dmcs, rear view cameras in each basic units, pantograph viewing camera in dmc and ndmc, display unit in the driving cabs of dmc , gps antenna in each basic unit etc., as per clause 4.19.1 of rdso specification along with rdso addendum/ 1 & 2. (one set per 12 car rake). packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , led lights including emergency lights and disaster management light, ac fans/ bldc fans for passenger area and for drivers cab, shunting cab and ht compartments as per clause 4.14.15 of rdso specification including alarm mechanism having push button and led indication with transparent polycarbonate enclosure & external led indicator (pail passenger alarm indication light) with release push button with ss enclosure on either side of the coach, modular type switches for fans and modular type 3 pin mobile charging socket (4nos. in each dmc & ndmc, 6nos. in each tc), including mounting hardware and accessories. (one set per basic unit), packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , pantograph complete, suitable for ac application with mounting insulators and necessary control valves and isolating cocks including interconnecting bus bars and associated hardware for roof equipment as per clause 4.18 of rdso specification and auxiliary compressor with mounting frame, anti vibration mountings, mounting hardware and accessories etc. as per clause 4.14.14. (one set per basic unit) note: quantity includes 10 sets as spares. packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , all control, power, data and communication cables including wiring of lights, fans, papis, cctv and fsd (fire and smoke detection system) etc. along with terminal equipment for proper working of entire system and all accessories as per clause 4.17, 4.17.1 & 4.17.2 of rdso specification. all cables trays along with cables shall be supplied as harness duly cut to size, marked, connectorised /crimped along with protective accessories for protection against abrasion and grouped according to area of use. cable transit system with epdm rubber modules as per clause no. 4.17 (vii) of rdso specification and conforming to rdso/2008/el/spec/0067, (rev. 3) or latest for cable entry from underframe /above roof/end wall to passenger compartment, drivers cab, ht /lt compartment etc . (one set per 12 car rake). packing instruction : suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco​friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty., firms name, & date of despatch etc [ warranty period: 36 months after the date of delivery ] , led twin beam head light, led marker cum tail light, led flasher light, electric motor driven wind screen wipers, mounting hardware and accessories etc. as per clause 4.14.16 of rdso specification along with the modification in sub clause 4.14.16 (c) of addendum/ no. 1 of rdso specification. (one set per dmc) note: quantity includes 10 sets as spares. packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , automatic smoke/fire detection (fsd) with alarm and aerosol based fire suppression system as per clause 4.16 & 1.1.5 of rdso specification. (includes both hardware and software system compatible for 8/12/16/20/24 car rake configuration). (one set per 12 car rake), packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , cab air conditioning unit (2.0 tr min) with control panel along with mounting frame and anchoring arrangement to coach body and all the accessories generally conforming to specification no. icf/elec/110 (latest) (one set per dmc)., packing instruction: as per standard packing. it should be ensured that item should not rub during transportation. the item should be packed with adequate strength. transit damage , if any , shall be at the cost of supplier. [ warranty period: 36 months after the date of delivery ] , training of ir personnel at suppliers premises , training of ir personnel at rcf/other railway works , comprehensive maintenance contract : comprehensive maintenance contract for 5 years after expiry of warranty as per clause 9.0 of schedule of requirement for the pl no 31903680, 31903605, 31712083, 31904488, 31904646, 31761148, 31761150, 31761562.as per schedule of requirement (one set per 12 car rake). bidder are advised to quote cmc charges for 5 years in financial offer, however, year wise cmc charges shall be attached in annexure. , installation, testing and commissioning of item no 1.1, 2 to 26 as per clause 10.12 & as per clause 10.13 of schedule of requirement (one set per 12 car rake) , gapless lightning arrestors (primary and secondary) as per clause 4.2 of rdso specification (one set per basic unit). note: quantity includes 10 sets as spares. packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , microprocessor based tcms/multiplexing system/equipment for inter coach data transmission and controls and other accessories including fault diagnosis and display system in the driving cab, multiplexing cables and connectors in assembled form and prewired modular type panels, load weighing sensors with adequate redundancies wherever required as per clause 4.5, 4.17.3 & 4.12.10 of rdso specification. (one set per 12 car rake), packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , on board igbt based pwm power converter inverter complete as per clause 4.3 & 4.11 of rdso specification with dc link with 100 hz resonance filter and/or any other equipment necessary to reduce the effect of other harmonics on s&t equipment, pre charging resistor, braking resistor and associated power/ control contactors, filters required for harmonic suppression, microprocessor based controls, associated cables including cooling system with accessories such as equipment anchoring arrangement to coach body & ht compartment interlock system including termination crimping lugs, cable markers with heat shrinkable sleeves for power and control cables, equipment mounting and earthing hardware and accessories including brake control electronics complete system fulfilling the brake blending requirements including wheel slip/slide protection and anti skid controls as per clause 4.12 (4.12.1 to 4.12.7) of rdso specification and auxiliary machines as required. (one set per basic unit). packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] page 6 of 14 run date/time: 21/10/2023 16:14:43stores/tkj/rcf tender document , asynchronous axle hung nose suspended traction motors with roller bearing suspension compatible with igbt controlled power supply with pinion, gear, gear case, nose suspension block and all associated hardware, air bellows, air filters, speed sensors, temperature sensors including termination crimping lugs, cable markers with heat shrinkable sleeves for power and control cables, equipment mounting and earthing hardware and accessories as per clause 4.4 of rdso specification. (1 set consists of one tm & accessories). note: quantity includes 20 sets as spares. packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , apc receiver compatible with track magnets as per clause no. 4.0 (xx) of rdso specification. (one set per dmc). , packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco​friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , laptops with necessary interfacing equipment for diagnostics., as per drawing: compatible for commissioning/diagnostics and field testing of equipments as per rdso specification no. rdso/pe/spec/emu/0163 (rev.3) 2022 along with addendum/ 1 & 2., packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , traction transformer complete with cooling system & accessories like h.t cable along with protection shield in passenger compartment and under frame area, thermostat etc. related protection equipment and with safety chain arrangement including termination crimping lugs, cable markers with heat shrinkable sleeves for power and control cables, equipment mounting and earthing hardware and accessories including oil pump, oil cooling blowers, set of potential transformer & current transformer, as per clause 4.1 of rdso specification along with mounting hardware (one set per basic unit). note: quantity includes 10 sets as spares. packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , complete ergonomically designed pre fabricated, pre wired driver desk and cab equipment. the cab shall include all the cab equipment e.g. combined master cum brake controller, instrument panel with back lit instruments, gauges for pneumatic indications, control panels, drivers diagnostic display unit & drivers log in device, driver and guard seat etc., ergonomically designed driver desk/console, pre wired and terminated on a terminal board and multi pin plugs/sockets for inter equipment connections. the cab equipment shall also include sun screens & brake system equipment such as pneumatic horns and safety related equipment like bell code system. all the above equipment shall include termination crimping lugs, cable markers with heat shrinkable sleeves for power and control cables, equipment mounting and earthing hardware and accessories. refer clause 4.7, 4.8.1 to 4.8.2. (one set per dmc). packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , set of mcbs, contactors, relays etc. for propulsion system, control, auxiliary etc. in prewired and assembled condition with modular type panels including termination crimping lugs, cable markers with heat shrinkable sleeves for power and control cables, equipment mounting and earthing hardware and accessories. refer clause 4.10 of rdso specification. (one set per basic unit), packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , set of air filters for ht compartment as per clause no. 4.14.18 of rdso specification including sealing system and mounting hardware etc. (one set per basic unit). packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ] , speed indicating cum recording system as per clause no. 4.9.4 of rdso specification along with modified axle cover suitable for mounting of speed sensor with associated hardware. (one set per dmc), packing instruction: suitably covered with biodegradable transparent polythene and packed in wooden box.the material used for product packaging shall be eco friendly .each packing shall be stenciled/labeled handle with care, consignee name, order no,pls no , description of item, batch no, drg/spec no, qty,firms name, & date of despatch etc. [ warranty period: 36 months after the date of delivery ]...